Rebuild and engine conversion Mojo 2 The Netherlands

[Bas Bais]

In this topic you can follow the rebuilding of my Mojo 2.

Maybe my english is sometimes a bit poor, sorry for that !

Have fun reading my topic.

Greetings Bas Bais

[Bas Bais]

12 october 2012

Today i've been bussy with placing the external waterpump from Davies Craig, some silicone hoses and the handmade radiator.

See the pics:









Greets Bas

[Bas Bais]

24 october:

Collecting the new 2.0 zetec engine from Kitcar collection

Some pics:







Greets Bas

[Bas Bais]

Saturday 27 and Sunday 28 October:

The original parts of the Zetec engine can be removed.

Because i gonna use bike throttle bodies and a custom made exhaust, these parts can be removed.
Also the flywheel must be removed and a replacement to a 1.8 flywheel must be made.
This replacement is necessary because i gonna use a IB5 gearbox of a Ford Ka.
For this match there must be made some modifications to the belhous and the sump.

See pictures of Ford Focus engine meets Ford Ka gearbox

[Bas Bais]

3 november 2012:

After the first modification to the sump of the engine, the first placement in his new home.

See pics:

[Bas Bais]

25 Januari:

There's a lot of work done.

Because the 2.0 blacktop zetec normally is beeing placed with an MTX-75 gearbox and i don't have enough space for this gearbox, some modifications to the sump and gearbox must been made.

The upper patern of the gearbox and engine are the same, the sump needs some modification.

See some pics:






After the modifications whe disassembled the gearbox for wetblasting the aluminum parts



Also the altenator needs a place onto the engine










Greets Bas

[Bas Bais]

25 Januari part two:

Because we don't use the original waterpump, we needed a blanking plate for the waterpump.
You can buy one, but you can also re use the original waterpump

See the pics:

Standaard blacktop waterpump:



After milling work:







Greets Bas

[Bas Bais]

2 Februari:

Part one of wiring loom and digital controller placed.




At the front the wiring loom is been placed
A good view of my earth point construction



Underdash:



Repainting the fender construction, first Fertan on it against corrosion

[Bas Bais]

last week i collected my gearbox parts from wetblasting







Greets Bas

[NeilEverett]

Great pics, it is progressing nicely

Look forward to the next update...